How to Make a DIY Rustic Barn Door and Hardware
Time Days Counted Multiple Days ComplexityIntermediateCost$251-500
For those who have studied the cost of rustic barn doors, it is likely that they have experienced sticker shock. Here’s how to save money by constructing a barn door using the “Do it yourself” method of construction.
- 1-1/2-in. wrought-head nails (40)
- 1×6 x 8-ft. No. 2 pine boards (12)
- 1-1/2-in. wrought-head nails (40)
- Kit for barn door hardware
- Poly can be applied using a brush or a roller. Dark stain (1 quart)
- Gray stain (1 quart)
- Knot cup brush for grinder
- Light gold stain (2 quarts)
- Polyurethane (1 quart)
Purchase PDFCut List
Here’s How to Make Your Own Barn Wood:
Be sure to take a close look at the area where you intend to put the barn door before you begin searching for barn door hardware. This will help you choose which door arrangement would work best in that space.
- For example, if you want to close off the opening with a single door, you’ll need a space on one side of the aperture that is large enough to accommodate the door.
- Advice from the pros: Check for obstructions such as light switches, sconce lights, or heat registers that might be obscured by or interfere with the door’s operation before installing it. You may install a pair of doors that slide to opposite sides of the aperture if there is not enough wall space on one side of the opening, or you can purchase special bypass gear that allows the doors to stack.
- Artisanhardware.com, realslidinghardware.com, barndoorshardware.com, rusticahardware.com are some of the websites that you may visit.
Measure the Opening
- The width of the door should be calculated by adding at least two inches to the width of the aperture or to the outer measurements of the door trim.
- Make a one-inch addition to the width of the aperture, or subtract one-inch from either side of the door trim, to calculate the door width.
- Before calculating the height of the barn door, select the hardware for the door. Check the manufacturer’s measurement instructions or contact them for assistance in determining the door height. A simple measurement to the top of an opening with no trim, and then subtracting 1/2-inch from your measurement will give you the minimum door height necessary
- However, this method is not always accurate.
- A word of caution: Make sure you leave enough space above the aperture to allow the door to be lifted onto the track. It is necessary to confirm this distance with the manufacturer because it changes based on your hardware.
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Three Ways to Support the Tracks
In order to properly support a door, the track must be securely fastened to the wall structure. There are three alternatives.
- In order to achieve track height, install a continuous wood backing between wall studs. This gives you the flexibility to place track-mounting screws in whatever location you want.
- Note: This procedure is not viable in a finished space since it requires the removal of the drywall or plaster in order to place the blocking.
- Installation Instructions: Attach the track to the header board by screwing it to the wall surface (as shown in the photo above). Make sure the track is well secured to its studs before continuing.
- Pro tip: Because the support screws will only be engaged in 3/4-in. of the door frame, one manufacturer suggests a maximum door weight of 75 lbs. if you’re utilizing this approach. -a thick piece of wood
- The third approach is to directly attach the track to the studs using bolts. If you pick this route, you will need to complete two tasks:
- In order to prevent crushing the drywall, first ensure that you get an undrilled track because you will need to drill holes yourself at the stud positions. Second, contact the provider for recommendations on hardware to avoid crushing the drywall. Crush plates or anything similar are available from most providers to remedy the problem.
Get the Right Spacers and Floor Guides
It is anticipated that the track mounting DIY barn door hardware will incorporate some form of spacers or stand-offs to maintain a certain amount of distance between it and the wall, allowing the door to glide freely.
- Different length spacers are available from some manufacturers
- However, adjustable-length spacers are also available. If you have trim around your door or on your floor that you need to clear, the length of your spacers will be dictated by the technique you use to attach your track, together with the thickness of your door.
- A word of caution: Before placing your order, double-check with the seller to ensure that you are receiving the suitable length spacers for your needs.
You’ll need to put a guide at the bottom of the door to keep it from swinging open from the bottom.
- For the most basic guide, a metal L-shaped bracket that is mounted to the floor and fits into a groove carved into the bottom of the door is sufficient. If your barn door does not have a groove in it, there are roller guides and adjustable roller guides that will function just as well as grooved roller guides. You should select the door guide that is most effective for you.
Make Shiplap Boards
We utilized inexpensive 1×6 No. 2 pine boards and cut rabbets on the sides to create shiplap boards, which we then distressed and stained to look like old barn wood to save money. Don’t be concerned by knots, scratches, or gouges while selecting your boards. However, attempt to use boards that are straight rather than ones that are cupped or deformed.
- To figure out how many boards you’ll need, divide the width of the door by the width of the board. Then alter the width of the board until they are all the same size.
- Pro tip: When you’re completing the arithmetic, don’t forget to take into consideration the shiplap edges.
- For our 4-foot-wide door, we cut each board five inches wider than the previous one. It’s possible that yours is different. Cut the boards to the proper width and rabbets on two edges of all but two of the boards
- This is the final step. On two boards that will be utilized on the outside edges, make a rabbet in one direction.
- Advice from the experts: To cut the rabbets, we used a 3/8-inch rabbeting bit. It is also possible to use a table saw with a dado blade.
- We also made sure to trim the boards to the proper length before distressing them, so that the ends would appear to have aged. Concurrently, cut the two horizontal rails as well as the two 3-inch-wide blocks that will be placed under the hangers. The horizontal rails should be two inches shorter than the width of your door.
Distress the Boards with a Grinder
Abrade the softwood by using a brush knot cup placed in an angle grinder to expose the grain and reveal the knots. The wood is given a worn appearance as a result.
- Starting with finish nails, secure the board to the sawhorses so that it will not shift or move. The nail holes will enhance the rustic character of the piece. To wear away the soft wood, tilt the grinder so that the wheel is on edge and parallel to the grain.
- Pro tip: If you’re not wearing protective gear and there’s a lot of dust, pieces of wire from the cup can break off and cause significant harm to you. Make sure you use safety eyewear, hearing protection, and a high-quality dust mask when working with chemicals.
- Make use of the wire wheel on the board’s edges and ends to give it an uneven, weathered appearance. Additionally, you may keep the wheel level on the surface and move it in arcs across the wood to create the appearance of saw marks. Don’t be concerned
- You will not make a mistake here. Any quantity of wood that is worn away will look fantastic
If you want to take your worrying to the next level, use an awl to make “wormholes” in your environment.
- Create a false crack by dragging a screwdriver or other sharp item down the grain of the paper. Dents and gouges can be made using a hammer claw or any other instrument or heavy item that is heavy.
- Pro tip: You are not required to drill holes in each and every board. Authenticity will be enhanced by a little variance.
Apply a Base Coat of Stain
- The foundation coat of light gold stain on the boards is necessary in order to get the effect you see in this photograph. Using a cloth, gently wipe away any excess stain.
- Pro tip: In order to expedite the procedure, we used a tiny roller to apply the stain.
Add Dark Stain
- To apply an uneven coat of dark stain in a random pattern, dab a cloth across the surface. Distribute the dabs of stain to create dark patches and streaks on the canvas. Clean off any leftover glue or excess paint with another rag to reveal part of the base coat color.
Finish with Gray Stain
- To finish the aged effect, apply a thin, uneven coating of gray stain, dabbing and wiping it in place as you go. Keep in mind that you should finish the ends and edges of the boards as well.
- Pro tip: If the stain is less uniform in appearance, it will look better. Also, don’t be concerned if the finish on one board differs from the finish on another. When the door is constructed, the variety will give it a more realistic appearance.
- After allowing the stain to cure overnight, begin working on the door assembly.
The majority of stain manufacturers provide hues that are suitable for aging wood. The colors that we used are as follows:
- Varathane Summer Oak was used as the base coat, followed by Varathane Kona for the second coat, and Varathane Weathered Gray for the third coat.
Square the Vertical Slats
- Plan to mount the vertical boards on a pair of 2x4s that have been laid out horizontally on sawhorses or the floor, and to position the 2x4s so that they are aligned with where the horizontal rails will be installed. Pennies are used to space the boards at the top and bottom of the board. Scraps of wood should be screwed to the 2x4s on both sides of the door to hold the boards together while you finish installing the horizontal rail. After double-checking that the ends of the boards are still aligned, take a diagonal measurement from opposing corners to ensure that the door is square.
- Reposition the boards if required in order to ensure that the diagonal measures are comparable. Pro tip:
Fasten the Rails
- The height of the rails should be marked on the door, and they should be attached with construction glue and nails
- Because the fasteners are visible, we used wrought-head nails that were 1-1/2 in. long. In order to make the nails a little shorter since they protruded somewhat from the opposite side, we held them with locking pliers and ground the points off using a bench grinder.
- Pro tip: You could also use an angle grinder with a metal grinding wheel mounted on it.
- Drill pilot holes for the nails that will be placed towards the ends of the rails in order to avoid breaking the wood during installation. It is possible to turn the door over and drive 1-1/4-inch screws through the boards and into the rails for a bit extra strength if you don’t mind the look of screw heads on the opposite side of the door.
- Pro tip: If you like, you might apply a layer of flat polyurethane using a paintbrush. Before applying the finish to your door, test it on a piece of wood to see if you like how it looks. We didn’t put a finish on our door
- Instead, we painted it.
Mark for the Hanger Holes
- An alternative is to apply a layer of flat polyurethane with a brush if you want. Before applying the finish to your door, test it on a piece of wood to see whether you like it. In the end, we didn’t put any finishing touches on our door.
Mount the Track
The procedures you take to install the track will be determined on the type of track support you have. It’s possible that you’ll be utilizing a predrilled track if you’ve put continuous backing between the studs or if you’re mounting the track on a header board in which case you may proceed to bolt the track to the wall.
- The studs must first be located and marked on the track before you can drill holes for the mounting screws in the proper locations. If you’re mounting the track over drywall and bolting it to studs, the studs must first be located and marked on the track, then the stud locations transferred to the track so that the mounting screws can be installed in the proper locations. You should be provided with a formula for determining the track height in the instructions.
- Recommendation: Before installing the track, double-check your measurements and calculations. There is nothing worse than having to make a hole in a door or realign the track due to a misaligned track
Hang the DIY Sliding Barn Door
After the track has been installed, complete the work by sliding the door onto the track.
- Carefully roll it into either end to identify where the stops should be placed
- And Install the end stops, bottom guides, and any additional hardware in accordance with the precise set of instructions provided by the manufacturer.
How to Build a Sliding Barn Door
This step-by-step guide will teach you how to construct a barn door at your residence. Many of our readers have inquired as to the most effective method of constructing handmade sliding barn doors. It’s simple to understand why: installing a sliding barn door eliminates the need to rip open and reinforce a wall in order to install a pocket door. DIY sliding barn door hardware is available in a variety of styles and price ranges, and the door possibilities are virtually limitless—from salvaged materials to original DIY creations like this one, which is made from a combination of pallet wood and regular cedar.
The following is a step-by-step instruction from TOH senior technical editor Mark Powers on how to make a sliding barn door.
14 Steps to Building Your Own Sliding Barn Doors
Gregory Nemec is a well-known figure in the world of sports. Preparation for a two-day project should include the following steps:
- Construction of the door (Steps 2-10)
- Installation of the door (Steps 11-13)
- Day 1: Construction of the door
In order to begin, first determine how wide your door will be from the outside borders of the casing, then purchase a hardware kit with a track twice as wide as your door.
What type of wood do you use to make a barn door?
This door is 3812 inches wide by 214 inches thick by 8312 inches tall and is designed to fit a 30-inch-wide opening with 4-inch casing on either side.
- 1×6 pine planks are used for the back of the table: Cut the boards to be 12 inches shorter than the height of the aperture to allow the door to pass over the floor guide
- This will allow the door to open fully. 1×3 strapping is used for blocking purposes. Cut a piece of wood to fit the width of the work area
- Ours was 48 inches wide. After that, cut the remaining board into blocking pieces. To make the filler strips, I used 1×5 wood. Make three rails that are the width of the door
- Ours was 3812 inches wide. Then, using four stiles to fill in between the rails, finish the upper and bottom panels of the door by attaching them together. When building the upper panel, we measured 35 inches in length for the stiles and 34 inches in length for the bottom panel in order to make a 1-inch channel for the floor guide. Pallet boards are used for a variety of purposes. Approximately 60 boards, each at least 243.08 inches long and mitered to parallel 45-degree angles on either end to accommodate the space
- Face frame made of 1×6 cedar: Make two stiles that are the same height as the door
- Ours was 8312 inches tall. Then measure and cut four rails to bridge the gap between the stiles
- Ours measured 2712 inches in length. Make the bottom rail by gluing and clamping two of those rails together at the edges. After the adhesive has dried, trim 2 inches off one of the edges. To make the mounting rail, use 1×4 wood. Cut it to match the length of the track
- Ours was 77 inches in length.
Step 1: Assemble the Boards
Ryan Benyi is a young man from New York City.
- Using seven 16s to span our 30-inch-wide aperture was the right solution
- You may need to tear the pine boards to the appropriate width
- Then, using a miter saw, cut the boards down to 12 inches shorter than the measurement from the floor to the top of the door casing. Stack the boards side by side, position the blocks along the outside edges, and fasten them together with long bar clamps to keep them from moving. Longer strapping along the top and bottom borders of the structure will help to square it up. Remove the clamps once you’ve screwed the blocks and strapping in place.
Step 2: Add Filler Strips
Ryan Benyi is a young man from New York City.
- Using a miter saw, cut the 15 filler strips to the lengths specified on the cut list. Apply glue and align the top rail so that it is flush with the top of the boards. Attach the higher stiles below it flush to the outer edges, as well as the center rail below them. Glue the bottom stiles and rails in place, leaving a 1-inch groove for the floor guide that will hold the door. A 114-inch deck screw should be threaded through each strip and into each of the 16s that it traverses.
Step 3: Cut the Chevrons
Ryan Benyi is a young man from New York City.
- Make a centerline mark down the length of the door’s two inset panels with a straightedge. Pallet boards should have one end chopped off at a 45-degree angle using the miter saw. As you work your way up the top rail, butt the mitered ends of two pieces of equal thickness and color together at the centerline to make an arrow. Making use of a combination square, measure the boards and mark them approximately 1/8 inch short of where they overlap the stiles, as illustrated
- Cut the pieces to length and then dry-fit them together. Repeat the process one chevron at a time.
Step 4: Cut the Corners
Ryan Benyi is a young man from New York City.
- The combination square should be used to identify where the piece overlaps the stile and rail on the boards that come to a point at the corners. The miter saw should be used to cut the two angles as depicted. Using spare fabric, trimmed to size and inserted into the design after the longer sections have been installed
Step 5: Install the Pattern
Ryan Benyi is a young man from New York City.
- Lift out one pair of boards at a time, apply panel glue to the undersides of the boards, and push them back into place once the chevrons have been dry-fit in both panels. Pneumatically nail the boards in place with 114-inch brads, one at each corner of each board, using a pneumatic nailer. Continue the process, gluing and nailing each pair of boards as you work your way down both panels
- Then repeat the process. Are you looking for further decorating options? Take a look at 11 of our creative barn door designs.
Step 6: Drill Pocket Holes
Ryan Benyi is a young man from New York City.
- Cut the cedar with a miter saw in accordance with the cut list shown above
- Place the pieces rough-face down, covering the filler strips, and secure them in place.
- Place a pocket-hole jig at the end of a rail so that one edge is flush with the other, then drill a hole with the kit bit
- Afterwards, reset the jig along the opposite edge and repeat
- Pocket holes should be drilled at the ends of the upper and middle rails, as illustrated, and three pocket holes should be drilled at the ends of the broader bottom rail, as shown.
Step 7: Build the Frame
Ryan Benyi is a young man from New York City.
- After applying wood glue to the ends of the rails as well as the adjoining edges of the matching stiles, clamp the frame together to complete the installation Drive the screws that came with the kit into the edges of the stiles at each pocket hole in the manner outlined in the illustration. Remove the bar clamps from the bars
Step 8: Attach the Face Frame
Ryan Benyi is a young man from New York City. Remove the face frame off your face and set it away. Panel adhesive should be applied in a zigzag manner along the filler strips. Bring the frame back to the table and position it so that the rough side is facing up, thereby disguising the screw heads. Place it in the desired location as illustrated, making sure that all four corners are aligned. Use 114-inch brads every 8 to 10 inches or so to hold it in place.
Step 9: Rub On the Finish
Ryan Benyi is a young man from New York City.
- Lightly sand the whole door using 100-grit paper to remove any splinters that may have formed
- Make liberal use of paste wax by rubbing it into the wood with a cotton towel.
Step 10: Attach the Rollers
Ryan Benyi is a young man from New York City.
- The rolling hardware should be centered on the width of the wood stiles. It could be beneficial to remove the wheels first. Then, using an 18-inch drill bit, drill pilot holes into the filler strip edge and screw the hardware in place as indicated. Replace the wheels and insert the track into the grooves of the wheels. Measure the distance between the door and the track to determine how high above the casing to attach the hardware—3/4 inch for this hardware—and mount it there.
Step 11: Attach the Mounting Board
Ryan Benyi is a young man from New York City.
- Cut a length of 14 inches, which is equivalent to the length of the track, with the miter saw. We painted ours to match the color of the walls. Locate the framing using a stud finder and mark the places above the head case with a pencil. With an 18-inch bit, drill pilot holes through the mounting board and into each stud to ensure that the board is level above the casing. Deck screws of three inches in length should be used to secure it.
Step 12: Install the Track
Ryan Benyi is a young man from New York City.
- Three-quarters of an inch above the casing, mark two locations on the mounting board
- Maintain a level track against the board, with the bottom border of the track aligned with the markers. Check the level of the board using a 2-foot level, and then mark the locations of each lag bolt on the board
- Set the track aside and drill 5/16-inch pilot holes at each of the marks
- Then remove the track. A 3/8-inch socket wrench is used to thread a lag screw through one hole and a standoff, but not completely tighten it. Restitch the remaining lags into place, then go back and tighten them all.
Step 13: Roll the Door On
Ryan Benyi is a young man from New York City.
- Install a doorstop at one end of the room. Lift the door onto the track and move it to the stop with the assistance of a second person. Install the other halting point
- Ensure that the L-shaped floor guide encompasses the door in both the open and closed positions by positioning it as follows: The guide should be secured to the floor using the provided screws, which should be marked and piloted before installation. Drill pilot holes of 18 inches in diameter for the door handle and fasten it with the hardware that comes with the door handle installation kit
Thank you so much for your kind comments on my recent bedroom remodel. Your enthusiasm for the green sliding barn door was overwhelming, and I wanted to explain how we constructed it in case anybody else was interested in building one for themselves. Pre-made sliding barn doors are available at home improvement stores, but they will cost you between $400 and $500 for a single door. The whole cost of the supplies for ours, including the hardware, came to less than $200 dollars. For the purpose of getting rid of the current bi-fold doors in our elder daughter’s bedroom, we wanted our door to cover the closet.
Tools Needed for DIY Sliding Barn Door:
- A chop saw, framing square, circular saw, router, wood clamps, and a tape measure
- 1′′ X 6′′ X 8′ Tongue and Groove Shiplap
- 1′′ X 6′′ X 8′ Pine
- 1′′ X 4′′ X 8′ Oak for Guide Rail Support
- Hardware for Barn Doors
- 1′′ Coarse Drywall Screws
- Countersink Bit
- Coarse Drywall Screws
How To Build A Sliding Barn Door
a tongue and groove shiplap of 1 inch by 6 inches by 8 feet; a pine of 1 inch by 6 inches by eight feet; a guide rail support of 1 inch by 4 inches by eight feet; a tongue and groove shiplap of 1 inch by 6 inches by eight feet; a tongue and groove shiplap of 1 inch by 6 inches by eight feet; and a tongue and groove shiplap of 1 inch by 6 inches by eight feet. Hardware for Barn Doors drywall screws, coarse, 1 inch long; countersink bit; drywall screws, coarse, 1 inch long
How To Hang The Door
When it came time to hang the door, we first put the piece of oak on the wall to which we would connect the track to provide additional stability. Find the location of the studs and make a pencil mark above and below each stud to indicate the length of the wood support. Find the middle of the wood support piece and make sure it is perfectly level. Drill holes in the wood piece to allow for the attachment of the hardware to the wall. So that it would go nicely with the rest of the room, we painted our wood the same color as the walls.
Once the wood piece has been securely fastened to the wall, you can begin laying out the support rail on top of it.
Drill a pilot hole in the wood to use as a mounting point for the rail components. Install the top rail hardware and check to see that it is level and secure. Install the barn door onto the top rail guide and make sure it is moving smoothly.
Hardware Guides for the Bottom of The Door
Next, attach a bottom guide to the floor or molding using a screwdriver. The floor guide was included in our hardware set, but after we had placed new flooring in this area, I was adamant about not drilling into the new flooring. As a result, we decided to acquire this wall guide that connects to the baseboard molding in its place instead. We haven’t gotten around to it yet. It’s unquestionably a significant improvement over the bi-fold closet door that was previously installed. You can see the entire bedroom makeover by clicking here.
19 Homemade Barn Door Plans You Can DIY Easily
When you install sliding barn doors instead of swinging doors on the inside of your home, you can create a rustic aesthetic that saves on space. However, they can be prohibitively expensive to purchase, which may put you off if you don’t have the necessary funds on hand. Making your own DIY version, on the other hand, is simple and a wonderful way to save money. Our team explored the internet to see what other people had done with their barn doors, and we’ve compiled our favorite 19 DIY barn door designs for you to use as a starting point.
1.How to Make a DIY Rustic Barn Door
As this blog’s introduction describes, purchasing a barn door and having it installed in your home can put a dent on your wallet. Instead, you can save a significant amount of money by just doing it yourself (do it yourself). The procedures are not too difficult, and the materials will not be prohibitively expensive, so if you’re searching for a plan that will teach you how, this is an excellent place to begin your search. Take a look at this barn door DIY project.
2.The $40 Barn Door – Easy DIY Project
if you’re searching for a step-by-step video tutorial on how to build aDIY barn door that will cost you next to nothing, this YouTube video is one you should check out. Beginning with a list of the materials you’ll need before you begin, it walks you through the processes necessary to finish the project. Simple, easy to understand, and incredibly cost effective. We give it a unanimous thumbs-up!
3.DIY Barn Door PlansTutorial
The fact that this plan provides so many possibilities is maybe the most appealing feature of it to us. There are several schematics for barn doors of various sizes, as well as information on the various sorts of materials that may be used to construct them. This DIYer’s project is thoroughly documented with images, making it a resource that’s well worth your time to go through. Take a look at this barn door DIY project.
4.DIY Sliding Barn Door with Rick
Here’s something you might find intriguing. In his introduction, this YouTuber claims that he purchased an appealing but affordable piece of wood and that he is now just going to wing it with the rest of the project. As for winging it when it comes to DIY projects, we don’t encourage doing so, but by watching films like these and learning from them, you won’t have to!
5.DIYSliding Barn Door
Despite the fact that this plan is described as “simple” by its creator, it is on the expensive side, so if you are searching for a plan for a budget-friendly barn door, this one might not be the best choice for you.
In exchange for a higher price, they provide a high-quality door, so if you don’t mind spending somewhat more money on a DIY project so that it doesn’t wind up appearing quite so “DIY,” this may be a viable alternative. Take a look at this barn door DIY project.
6.DIY Sliding Barn Door – How-To Video
This video demonstrates how to construct a contemporary sliding barn door for a bathroom. For example, as you can see, barn-style doors are an excellent choice if you need to conserve room in your house because they do not require any additional space to allow for the door to swing open. We really appreciate how this DIYer takes the rustic notion of the barn door and transforms it into something much more contemporary. – If it seems like something you’re interested in, check out this video to learn how to do it.
7.CheapEasy Barn Door
This is a fantastic blog from which we frequently obtain DIY inspiration, and their concept for a cheap and simple barn door is yet another worthwhile addition to their website. There are so many great ideas in those first few photographs, and we think you’ll find plenty of inspiration in them as well. This is followed by clear and precise instructions that will assist you in completing your job successfully. Take a look at this barn door DIY project.
8.Easy DIY Modern Farmhouse Barn Door
A fantastic blog from which we regularly obtain DIY inspiration, and their concept for a cheap and simple barn door is another worthwhile addition to their website. There are so many great ideas in those first few photographs, and we think you’ll find many of them to try out. This is then followed by clear and precise instructions that will assist you in completing your job successfully. This barn door DIY project is worth checking out.
9.DIY Barn Door – Simple and Affordable
This is a fantastic blog from which we frequently gain DIY inspiration, and their concept for a cheap and simple barn door is yet another worthwhile addition to their website. We adore all of the photographs at the beginning of the article, which are guaranteed to inspire you to try new things. This is followed by clear and precise directions that will assist you in making a success of your project. Take a look at this barn door do it yourself project.
10.Building a Modern Sliding Barn Door
Out of all the types we’ve seen, we believe this trendy contemporary sliding barn door is our favorite — it’s more than just a door; it’s a beautiful feature in and of itself. This is a fantastic alternative for anybody looking to add a bit of modern design to their home, and the video below demonstrates how to do so.
11.How to Build a Barn Door on a Budget
Detailed instructions for making your own barn door are included, as well as a list of all of the supplies you’ll need to finish the project successfully. As one writer explains, after you have all of the ingredients, this is a straightforward project that shouldn’t take more than a day to finish entirely. We adore the photographs, and the finished product is stunning! Take a look at this barn door DIY project.
12.Building Interior Rustic Barn Doors on a Budget
The notion of this video appeals to us. These gentlemen searched the internet for a barn door design, but were unable to locate one that they liked. As a result, they just created their own. Make sure to watch this YouTube video where they demonstrate how to build a more traditional-style barn door; you’ll be surprised at what you learn.
13.Build Closet Barn Doors Using Cheap Lumber and Hardware from Amazon
The title of this blog article pretty much says it all, to be honest. It demonstrates how to construct your own closet barn doors and even provides information on where to obtain the materials they used if you wish to replicate their design.
There are several instructive photographs to demonstrate what you should be doing, giving this another excellent alternative for folks to try out at home. Take a look at this barn door DIY project.
14.How I Made My Sliding Barn Door
There are two aspects of this video that we appreciate. First and foremost, the explanations are very clear — this do-it-yourselfer is exceptionally adept at expressing precisely what he’s doing and why he’s doing it. Second, we are pleased with the outcome. When creating a stunning barn door for your bedroom or anyplace else, this video guide will show you how to make it quickly and easily!
15.How to Build a Sliding Barn Door in 30 Minutes
Do you want to make a barn door yourself but are limited in time? You’ve found it because it will take you no more than half an hour to execute this strategy. Although it is a simple project to complete, as you can see from the photographs, it does not imply that the finished product will be shoddy or hurried in any way. It only goes to show that you don’t have to put in a lot of effort to have outstanding outcomes. Take a look at this barn door DIY project.
16.DIY Sliding Barn Door with Justin Built
Check out this video of a YouTuber who is learning how to build his very own barn door. Once you have the materials, it’s a straightforward project, and if you’re looking for something simple to attempt, it’s simple to replicate in your own house.
17.Barn Door DIY
Here’s another do-it-yourself project that we found interesting. Perhaps the most amusing aspect of this is the amount of personal information they offer. It’s more than simply a blueprint for you to follow; it’s also a tale. This is beneficial since it allows you to hear about their experiences and perhaps learn from some of their blunders in the process. It’s definitely worth reading. Take a look at this barn door DIY project.
18.Easy DIY Barn Doors
In part, this is due to the notion of Shanty 2 Chic, which aims to make beautiful home upgrades out of old bits of junk that people may have sitting about their homes. The idea below is also suitable for those who wish to create a basic barn door that looks fantastic but costs little to construct. Take a look at this barn door DIY project.
19.DIY Barn Door Design – Super Lightweight Hollow Core Barn Door
Finally, here’s a design for a beautiful hollow-core barn door that is lightweight and easy to install. Besides providing you with a plethora of advice for making your project a success, it’s also the type of lesson that will teach you many helpful skills that you may use in the future. As a bonus, this video will teach you all you need to know about building a barn door that looks just like the one she demonstrates in the movie.
So much creativity on show
Each time we go online to hunt for DIY designs, we are constantly awestruck by the amount of ingenuity on display, and we are always enticed to give it a try ourselves. While we hope you’ve loved reading and seeing this collection of projects as much as we liked selecting them for you, we hope more than anything that we’ve assisted you in finding inspiration for your next home improvement project.
DIY Barn Door Plans and Tutorial
Why don’t we get this week started off right with a new instructional. It was at the beginning of March that I constructed these doors, and you may recall viewing a timelapse video of the construction process inEpisode 7of my vlog series: Please feel free to rewatch it to refresh your memory; I’ll wait while you do so.
Anyone who requested a lesson has been waiting five weeks for the answer, and now it has arrived, complete with step-by-step instructions.
- Why don’t we get this week started off with a fresh tutorial? It was at the beginning of March that I constructed these doors, and you may recall viewing a timelapse video of the construction process inEpisode 7of my video blog series: Take your time watching it again to refresh your memory
- I’ll patiently await your return. Anyone who asked a lesson has been waiting five weeks for the answer, and now it has arrived, complete with step-by-step photos and instructions.
It was for our laundry room that I had my very first barn door encounter a year ago, and I knew it wouldn’t be the last. Making the choice to create one for the new bathroom was simple, and I decided I’d make a couple more for the downstairs theater room entry while I was at it because that area was still incomplete, so I could free up even more space. As usual, I looked for inspiration onPinterest and came up with two distinct basic and easy-to-build layouts that I could use using affordable 1′′ boards that I could get from Lowe’s for a reasonable price.
- The following is the design for the bathroom door: The doors are constructed from a foundation layer of alternating 1x8s (really 7.25′′w) and 1x6s (actually 5.5′′w) to get my intended width of 36.5′′—it didn’t have to be precise, but I wanted it to be within a few inches of my ideal width.
- It was decided that the second (top) layer would be made out of 1x6s, which would be used to keep all of the boards together.
- The smaller double doors for the downstairs were built in a similar manner, with the exception that the 1x8s were changed with 1x4s and horizontal center pieces were used instead of diagonal ones (I decided to add this section in at the last minute, so it isn’t pictured below, sorry!).
- I purchased the low-cost whitewood from Lowe’s, which resulted in a total lumber cost of $213 (after applying my Lowe’s card discount of 5 percent).
- The diagonal piece on the bathroom door was readily placed into place by setting the board down on the floor.
- And I adjusted my saw to the proper angle, which turned out to be just a smidgeon under 15 degrees.
- Without this step, the smaller doors opened slightly more quickly.
Then it was time to break out the power tools.
I double- and triple-checked everything to make sure it was square, then applied wood glue to the first piece of furniture.
I went through the process again for the remaining four top pieces before flipping the whole thing over.
I worked my way down the sides and across the diagonal in the middle, using an average of two screws per board, one for the top and one for the bottom, to secure the boards.
Then, once the pilot holes were in place, I used 1′′ screws (the whole door width is 1.5′′, so you’ll need to be in the 1–1.25′′ range!) to secure the door in place.
All of the screws have been installed, and it is now time to begin the preparation process.
This took some time because there were six surfaces to cover.
Some of the board gaps were a little wider than I had hoped, so I used caulk to fill in the spaces a little more.
To avoid knots and wood tannins seeping through the paint in the past, I used Zinsser’s water-based primer before painting, followed by Valspar Signature semi-gloss paint color matched to Kelly Moore’s Swiss Coffee, which I found on Pinterest (this is all of the white in my house).
These knots, on the other hand, are the worst.
As a result, I applied two thick coats of primer and went over the knots three or four times.
It had been a very long day and night.
To construct the track hardware, I utilized a 6-foot track for the bathroom and an 8-foot double-door track for the downstairs area.
These are fantastic, and they’re quite simple to set up as well.
Barn doors for the rest of my life.
With these infants, the entire place has a considerably more professional appearance.
What are your opinions on the matter?
Have you ever attempted to construct your own doors from the ground up?
I can’t get enough of them, and I don’t believe I’ll ever stop using them, whether they’re a fad or a staple in my wardrobe. Just around the bend, anothervlogis is going to be released. Please follow me on Instagram and Facebook in the interim!
If you like this project, check out these popular beginner budget DIYs from myProject Library!
- How to authentically age wood (in a simple manner! )
- Simple string light planters
- A lesson for board and batten
- A $30 sofa table
- And more.
Do you want to achieve the look? I used the following items, which you can see below:
12 DIY Barn Doors—From Rustic to Modern
These do-it-yourself barn door ideas will teach you how to build and hang a barn door in a variety of locations within your home. They can be used to divide living spaces, as a replacement for bi-fold doors in bedrooms and kitchens, and even as pet and baby gates in some cases. Besides looking fantastic, dobarn doors are also a terrific method to preserve space in a compact area because of their design. The fact that they slide open rather than swing open means that you don’t have to make room for the door to open.
How to Build a Barn Door
- My Heart Is Beneath My Skin In place of a typical internal door, this DIY barn door concept is employed, and it truly adds some character to the area. Boards are utilized for the frame, and then thinner wood is used for the accents and edging. A coat of new white paint and the addition of traditional barn door hardware completes the look nicely. Under My Heart: How to Build a Barn Door
- How to Build a Barn Door
Modern Barn Door
- A Stunning Scattering of Colors To make two different spaces more functional, this DIY barn door project is the ideal way to divide them in two. You’ll be able to close the door when necessary or leave it open to create a much larger space when not in use. This plan demonstrates that you are not required to use a rustic style just because it is a barn door. This door’s white paint, modern hardware, and Shaker-inspired design make it a great addition to a contemporary or modern residence. A Beautiful Mess created this modern barn door.
Wide Rustic Barn Door
- KleinworthCo. Considering that this enormous barn door is six feet wide, it will easily cover a very large space in your home. It’s a fantastic option if you’d want to be able to block off a certain section for privacy or for any other purpose at any point in time. Despite the fact that this is a massive project, it is a basic construction that even the most inexperienced novice can complete. KleinworthCo’s Rustic Barn Door is extra wide.
Double Pantry Barn Door
- Creating Emotional Atmospheres This easy-to-make barn door design replaces some drab bi-fold doors that open into a pantry space. Because there was not enough area for the sliding barn door hardware, two thin doors with accents that give them a barn door feel were added to the space. The use of common boards and inexpensive hardware lowers the overall cost of this do-it-yourself project. Designing Vibes’ Double Pantry Barn Door is a beautiful addition to any kitchen. Continue to the fifth of twelve sections below.
Farmhouse Style Wood Barn Door
- Remodelaholic Although this isn’t exactly a barn door because there isn’t any sliding mechanism, it has the appearance of being one. This project starts with a standard interior wood and then adds accent wood pieces and stain to give it a completely different look. One of the most attractive aspects is that it just only $25 in supplies to construct. Remodelaholic’s Farmhouse Style Wood Barn Door is a beautiful addition to any home.
Colorblocked Barn Door
- SugarCloth Another technique to make a barn door more contemporary is to use color blocking on the door itself. It begins with a straightforward slab door and then employs a two-color blocking method to give it a new and contemporary appearance. The last touch of metallic and brass hardware gives a bit of glitz to the overall look. SugarCloth’s colorblocked barn door is a favorite.
Bi-Fold Barn Doors
- Crafted in Charleston Using an existing bi-fold door as a starting point, this DIY barn door project transforms it into a barn door by adding ornamental slats. There are no special skills required for this project, and it provides an excellent alternative if you do not have enough space to install a classic barn door. Bi-Fold Barn Doors, handcrafted in Charleston, South Carolina
Dutch Barn Door
- Remodelaholic With this Dutch door, you can take your barn door to the next level. The top and bottom pieces may be opened independently of one another, or the sections can be opened together as a single door. Using this function, you can easily add a pet or kid gate between two rooms while maintaining an elegant appearance. The Dutch Barn Door from Remodelaholic is a great option. 9th of 12th paragraphs are underneath
- Continue reading.
Closet Sliding Barn Doors With Windows
- Handmades abound in this home. The addition of barn doors to a bedroom closet is a simple and effective method to give the space more character. This sliding option is an excellent alternative to bifold or mirrored closet doors if you have a limited amount of room. It has a basic, clean design with additional windows on the top, which truly distinguishes it from the competition. Closet Sliding Barn Doors with Windows are a popular choice. courtesy of Houseful of Handmade
Lightweight Sliding Barn Door
- Revivals of the past This is a DIY barn door that is radically different from the rest of the projects on this page. A sliding screen with an inner and outer frame that provides support is what it is in reality. Instead of using wood planks, some fabric is used to keep the door as light and as airy as possible. Being able to choose your own fabric allows you to completely personalize the door design. Vintage Revivals’s Lightweight Sliding Barn Door is a great option for small spaces.
DIY Barn Door
- Find it, make it, and fall in love with it. This barn door has been painted in a vibrant yellow to add a splash of brightness. With the door, there is a great distinction between the kitchen and the living space. The door hardware is also made by hand, which helps to keep the overall cost of the project to a bare minimum. Create a DIY Barn Door with the help of Find It, Make It, Love It.
DIY Simple Sliding Barn Doors
- The Turquoise Residence You may learn how to build a barn door from scratch with this free barn door blueprint if you have a huge entrance between two rooms that you’d want to close. Build two enormous doors out of inexpensive galvanized tubing, and then hang them from the ceiling. Most importantly, these doors are attractive while they are open as well as when they are closed. The Turquoise Home demonstrates how to make simple sliding barn doors.
DIY Barn Door Tutorial: Easy, Cheap & Gorgeous Sliding Barn Door
DIY barn door project that is simple and economical. How to make a DIY sliding barn door out of inexpensive materials in a short amount of time! Not much, even a sliding barn door, is anything I’m willing to spend full price for. So, after we determined that a sliding bar door was the best option for closing off our kitchen pantry, I set out on a mission to figure out how to make a low-cost DIY barn door! Our beautiful sliding barn door was not only built for next to nothing, but it was also the quickest and most straightforward choice we could find.
In addition, it is very stunning.
How to Build a Barn Door for Your Kitchen (or Elsewhere in Your Home)
As part of a larger remodel that included converting our formal dining room into a mud room and installing a new pantry, we developed this sliding barn door project for our kitchen. The original formal dining room may be seen to the right of the built-in desk item in the photo below. Through the enormous door opening, you can see the sage green walls and green carpet. After we finished building the pantry, we realized it was in desperate need of a door. However, as you can see, the entryway is enormous, making it difficult to locate a ready-to-install option.
Since then, I’ve revised and republished it to include further information.
The Problem? Off the Rack Barn Doors Didn’t Fit (and were too Expensive)
I was confident that a barn door would look fantastic in the new kitchen and would complement the modern farmhouse theme. However, I was unable to solve the big portion of the problem since the majority of the barn doors I discovered did not fit (and were too expensive). Despite my exhaustive Googling of DIY barn doors and even contacting other blogger friends for suggestions, everything I came up with appeared to be either prohibitively expensive or disproportionately heavy.
Fix Attempt1: DIY MDF Barn Door
My husband, who was aware of the situation, returned home one day with $85 worth of MDF. The goal was to find out a method to connect all of the MDF together in such a manner that it resembled the “vertical ridges” of genuine barn doors.
But the price of $85, as well as the appearance of the MDF, were too much for me. But spending $85 for something that didn’t turn out precisely the way I wanted it to was a bad decision. I just couldn’t bring myself to do it.
Better Than MDF: Shed Siding Panel
As soon as he decided against the concept of an MDF barn door, the great man returned all of the MDF to Lowe’s and roamed around the store for awhile until he came upon an ashed siding panel! It was just $23 in total! In addition, it is sold as a solid sheet that does not require assembly! With the appropriate spacing and a beautiful aesthetic to the grooves, it is both functional and fashionable. Isn’t it brilliant?! The shed siding panel was almost exactly the right size for constructing a barn door for our pantry space!
If you plan on following this instruction to make a barn door, don’t be concerned if your straight-cutting skills aren’t the greatest.
Trim for My DIY Sliding Barn Door
We went to our local hardware store to get the barn door trim for the doors. I wish I could remember the name of the particular kind of wood that we utilized. However, this was an OLD local hardware store with several staff that were quick to speak and spoke a lot of wood language. They kept referring to it as rough sawn wood, and when I first saw it, I thought it would look fantastic on sliding barn doors because it has a rustic, country-chic feel to it, which I love. We were able to get enough 1′′x 4′′ to cover the perimeter of the door.
Attach the Trim to the Perimeter (Top and Bottom and Both Sides)
With the help of wood glue and an air gun, we fastened the trim to the edge of the shed siding panel. We made the side trim pieces a little longer than necessary in order to guarantee that the entire barn door was adequately covered. From the rear of the door, this appears to be a little unsightly, but we didn’t care. Due to the fact that the inside of our door is simply the interior of the pantry, it didn’t important to us what the rear of the door looked like. The photo below illustrates what it looks like from the inside/back of the barn door, as shown in the illustration.
If you decide to do the same, you’ll need to find out what proportions would work best for your area and project requirements (in terms of how much the trim should overlap).
A nail gun was also necessary, and you may have needed to use a miter saw to make the X fit properly.
We painted the barn door after we had fastened the trim with a nail gun and wood glue and positioned the overhang in the manner that we desired. It is HIGHLY recommended that you use a paint sprayer for this. The trim is made of rough sawn wood that would splinter if painted with a roller. It would also be difficult to get into the crevices in the shed siding, especially if you were attempting to get inside them. Per coat, the paint sprayer took around 10 minutes. Aside from that, if you’re anything like me, you’ll find yourself using it over and time again in projects (like myrepurposed cabinet door artwith Christmas wreath).
Given how quickly wood and paneling absorb paint, we required three full coats of white paint to get an equal covering on the wood and paneling.
DIY Barn Door Tips and Tricks: What I’d Do Differently
It has been a full year since we have had the door hung since I wanted to make certain that this was a viable option before sharing it with others. Overall, I’m quite pleased with my DIY sliding barn door! However, there is one point on which I would want to caution you, as well as provide a remedy. While standing straight to the side of the door, you can see that there is a little warping towards the bottom of the door, which is a problem. As a result of the siding panel’s thin and lightweight construction, it began to deform after a few days of being installed.
- To be honest, it hasn’t.
- However, when seen from the side, and when we point it out, it can be seen at the bottom.
- Then wrap the trim around both sides of the door and secure it with a strong adhesive.
- This is also a smart choice if you want to use your door in a location where you will be able to view both sides of it at the same time.
Barn Door Hardware and Track
The odd size of our door necessitated my turning to Ebay in search of sliding barn door hardware (mostly the track) that was both the proper size and reasonably priced. I was able to get a 10′ track for $80. Amazon is a good place to get your barn door hardware if your door is of a standard width. There are lots of barn door tracks available on Amazon, and I wish we had considered it as an alternative.
Mounting the Hardware Kit
In order to mount our track and door, we first screwed a 14-inch board straight to the wall and then attached the track to the door. We were able to accomplish this because our entryway still had the trim that protruded approximately 1 inch over the wall. If there had been no doorway trim, we would have simply fastened the rail to the wall right behind it.
It was included with our barn door track, however it was a door stopper that had to be screwed into the floor to function properly. Given the fact that our flooring were only approximately three months old at the time, I wasn’t overjoyed about it. Instead, my mother found me this cast iron door stop, which has quickly become one of my favorite things. I really adore it, and I believe it goes wonderfully with my rustic, home-made barn door!
Supplies for my DIY Barn Door Project:
1 sheet of sheetshed siding 1′′ x 4′′ rough sawn lumber (length determined by size of your doorway) 1′′ x 4′′ rough sawn lumber (length determined by size of your doorway) wood glue with a nail gun Paint Sprayer (also known as a paint squirter) Pulling on the door Hardware and track for a barn door (something like this!)
Isn’t that impressive for a tutorial on how to build a cheap barn door? Our door cost us $35, and the track cost us $72. Due to the fact that I was given the door handle by Hickory Hardware, the total amount we paid out of pocket was only $107. And I’m overjoyed with how nicely it complements our existing kitchen design! In the 18 months after we moved into our home, this part of our kitchen has transformed dramatically! A new mud room with a bench and a pantry has taken the place of the old dining room, the garage door has been relocated, the built-in desk has been removed, and the hallway leading to the front entrance has been doubled in width!
We installed floating shelves to replace the garage door that was previously there: In addition, we constructed shelves for the interior of our new pantry!
Seriously, this pantry makeover was one of my most favorite projects we’ve completed in the house thus far, and it was also completed on a very reasonable price! Take the time to go through all of the postings that contributed to the final result!
- Before and after pictures of a dining room renovation, a DIY pantry renovation, how to build floating shelves, and a kitchen makeover
And don’t forget to save this page so you’ll be prepared the next time you need a barn door!